Multi-Material Assembly & Design for Manufacturing

The goal was to engineer a precise, multi-material drying station. The assembly required integrating a rigid steel frame with protective silicone-capped racks, a moisture-absorbing diatomaceous earth base, and a plastic base with rubber non-slip feet.


I utilized large-format FDM 3D printing to prototype the design at full scale. Because multi-material assemblies are highly sensitive to tolerances, using mechanically accurate parts was critical for fine-tuning the fit.


By testing material thicknesses and fit during the prototyping phase, the final production unit achieved seamless integration across steel, silicone, and composite elements, resulting in a premium, highly durable product.



